CartonMat PP544

The Modular Case Packer

Type “Pick & Place”

CartonMat PP544 is a standalone Pick & Place case packing system. It receives products directly from the production line, groups them according to a predefined pattern, picks them with a specially designed gripper and top loads them into cases. It can be combined with an external case erector and case sealer to provide a complete case packing solution.

CartonMat PP544 features two servo axes and state-of-the-art gripper technology (mechanical, vacuum, magnetic or combination) which ensure high speed, fast changeovers and precise product handling.

Its modular design makes it ideal for sites with limited available space.

CartonMat PP544 is IoT ready and incorporates the latest technologies of Industry 4.0.

 

 

Benefits:

Reliability / Safety / Minimum Maintenance
CartonMat PP544 incorporates our 30 years of engineering excellence and combines intelligent design, top quality materials and robust construction, providing high productivity and minimum downtime and maintenance requirements.

Flexibility / Productivity Assurance / Minimized Operational Cost
CartonMat PP544 is designed to handle various predefined products with quick changeovers. It secures maximum productivity and the reduction of operational costs.

Upgradability
CartonMat PP544 can easily be upgraded to cover new requirements, such as new products and patterns, checkweighing, QC, etc.

 

Technical Specifications

PERFOMANCE  
Productivity max 10 cycles per minute
Operation Fully automatic, Cycle, Manual
Changeovers max 10 min
Handled products Pet bottles, Glass bottles, Cartons, Cans, Aerosols, Flat bottom bags
CASES TYPES & DIMENSIONS  
Minimum Case Size (LxWxH) 250 x 200 x 100 mm
Maximum Case Size (LxWxH) 500 x 400 x 400 mm
Case Type RSC Carton, Display, Tray, Crate
MACHINE DESIGN  
Overall Dimensions (LxWxH) 3,500 x 2,000 x 2,600 mm (including infeed & outfeed conveyors)
Infeed Conveyor Chain or Modular Conveyor Belt, Height (Products) 900 ± 30 mm
Outfeed Conveyor Roller Conveyor, Height (Cartons) 700 ± 30 mm
CONTROL  
PLC Siemens S7-300
HMI Siemens KTP-700
Servo & Pneumatics FESTO
SAFETY  
Safety System Double Emergency Stop circuit, Door Interlocks, CE Certification
SUPPLY REQUIREMENTS  
Power Supply 3 x 32A / 400V - 50 Hz (3P + N + GND)
Air Supply 6 Bar
WARRANTY  
Full Coverage Warranty 1 Year - Unlimited Cycles

 


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